As a dedicated seamless activewear manufacturer, we focus on helping brands create high-quality, body-hugging performance wear that looks premium and feels effortless to move in. From concept to bulk production, we offer two main seamless technologies to match different brand needs, budgets and order sizes.
Two Main Types of Seamless Technology
1. True Seamless Knitted From Yarn
The first and most classic method is true seamless knitting, where the garment is created directly on circular knitting machines using yarn. The fabric and garment shape are formed at the same time, so there is no need to cut fabric panels.
Key advantages:
- Minimal seams against the skin for greater comfort
- Clean, modern look that fits the body naturally
- Strong elasticity and shape retention
- Ideal for leggings, bras, crop tops and sets
Because this technology requires special machines, programming and setup time, the minimum order quantity (MOQ) is higher. For most styles, the MOQ is:
500–1000 pieces per style per color
This makes the true seamless option especially suitable for brands ready to place larger production runs, or for best-selling core collections that you plan to repeat season after season.
2. Bonded Seamless Using Transparent Tape and Heat Press
The second method is bonded seamless technology. Here the garment is first cut from fabric, but instead of traditional stitching, the fabric panels are joined using transparent bonding tape and then sealed with heat press.
Visually, the result is still very clean and minimal – you get a “seamless look” without visible stitching lines.
Key features:
- Flat, barely-there seams for a premium, technical look
- Greater design freedom in panel shapes and style details
- Perfect for fashion-forward activewear and high-end collections
Because the bonding process is more time-consuming than regular sewing, and requires extra materials and careful operation, the cost per piece is higher than conventional stitched garments.
However, the MOQ can be lower than true knitted seamless. For this technology, the typical minimum is:
150–300 pieces per style per color
This makes bonded seamless a great option if you want:
- Smaller runs for new collections or market testing
- Limited-edition drops
- High-end capsule collections with a refined, technical finish
Why Seamless Activewear Is Worth the Investment
Whether you choose true seamless knitting or bonded seamless construction, both technologies deliver clear benefits for your brand and your customers:
- Comfort: Fewer seams = less friction and irritation during training
- Fit: Seamless garments gently hug the body and move with the wearer
- Style: Clean lines and smooth silhouettes create a modern, premium appearance
- Performance: Ideal for yoga, gym, running, Pilates and everyday athleisure
By working with a specialized seamless activewear manufacturer, you can turn these technical advantages into a powerful selling point for your brand.
Choosing the Right Seamless Solution for Your Brand
If you are unsure which technology suits your collection, here’s a quick comparison:
| Feature | True Seamless (Knitted) | Bonded Seamless (Tape + Heat Press) |
| Construction | Directly knitted from yarn | Cut fabric + bonded panels |
| Look & Feel | Classic seamless, very stretchy | Technical, sleek, minimal seams |
| Typical MOQ | 500–1000 pcs / style / color | 150–300 pcs / style / color |
| Cost Level | Medium | Higher than regular sewing |
| Best For | Core leggings, bras, tops, sets | Premium, fashion-forward, smaller runs |
We can help you decide based on:
- Your target price point
- Your desired order quantity
- Your brand positioning (mass market vs premium)
- The end use: yoga, training, running, athleisure, etc.
Partner With a Seamless Activewear Manufacturer You Can Grow With
Behind every best-selling legging or sports bra, there is a factory that understands both technology and brand value. As your seamless activewear partner, we don’t just produce garments – we help you:
- Refine your designs for better fit and performance
- Choose the right fabrics and seamless method
- Balance MOQ, cost and margin
- Build a long-term collection strategy, not just a one-time order
If you are looking for a reliable seamless activewear manufacturer to support your next collection, we are ready to work with you from idea to finished product.